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العنوان
Assessment of Some Al Alloy Casting Produced by Special Casting Technique /
المؤلف
Tiwery, Hassan Mohamed.
هيئة الاعداد
باحث / حسن محمد على الطويرى
مشرف / عادل محمد بدوى الشباسي
مناقش / تامر سمير محمو
مناقش / احمد محمد منيب الصباغ
تاريخ النشر
2018.
عدد الصفحات
128 P. :
اللغة
الإنجليزية
الدرجة
ماجستير
التخصص
الهندسة الميكانيكية
تاريخ الإجازة
1/1/2018
مكان الإجازة
جامعة عين شمس - كلية الهندسة - ميكانيكا انتاج
الفهرس
Only 14 pages are availabe for public view

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from 129

Abstract

The main objective of this work is to study the enhancement of microstructure & mechanical properties of A356/ZrO2 Metal Matrix nano composites. For completing such study different treatments were executed for the additives at different volume fraction using stir casting technique. Also heat treatment affected the fabricated composites was studied.
Recent investigation has-been divided into three parts:
Part I: This section describes the effect of using different nanoparticles feeding routes (direct, capsulate & regular) treatments of nanoparticles (as additives) on the microstructure and mechanical properties of A356 alloy.
A number of cast samples of A356 alloy were prepared by rheo-casting in a specially designed and built resistance furnace unit allowing feeding ZrO2 nano- particles (30nm) in to the slurry in the semi-solid state with mechanical stirring at constant parameter (temp stirring 595-610°C, stirring speed 670 r.p.m at stirring time 2 minute).
Part II: This section presents the effect of different weight% of nano particles addition (1%, 2%, 3%, 4% & 5%) on the microstructure and the mechanical properties of the nano ZrO2 reinforced A356 cast alloy.
Part III: This section presents the results obtained in this work for the microstructure and mechanical properties of capsulate feeding 3% ZrO2 nanoreinforced A356 alloy with compare to monolithic cast A356 alloy in T6 heat treated condition. The samples were solution treated at temperature of 550°C for 2 hours, followed by aging at different temperatures (170°C&180°C), for different aging times (2, 4 & 6 hours).
The results showed that microstructure of the nano composite samples revealed grain refinement in aluminum matrix support dendrite and inter lamellar spacing in the eutectic silicon phase for the nano composite ZrO2 .The capsulate treated feeding at 3% ZrO2 alloy has the best mechanical properties (Strength 165MPa, %Elongation 4.7& Hardness 60 HRB), compared to monolithic cast alloy (Strength 119MPa, %Elongation 4.5& Hardness 23 HRB). The heat treatment T6 produced for capsulate feeding 3%ZrO2 Alloy result has better than monolithic casted alloy (Strength from 119MPa to 198MPa, %Elongation from 4.5 to 6,4 , Hardness from 23 to 70 HRB), an effective change on morphology of the eutectic silicon lamellae. More details discussed using SEM and EDX analysis.
The nano-composites exhibited better mechanical properties when compared with the A356 monolithic alloy, also the addition of 3% ZrO2 nanoparticles, and heat treated T6 process has the best result in mechanical properties.