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Abstract A comprehensive literature review is carried out in various aspects of research particularly in hollow flange beams. HFBs are characterized by their high torsional rigidity resulting in high stiffness and flexural strength. It is found that the triangular hollow flange beams (THFB) could achieve a good agreement with the basic requirements of the clean design concept. It is being an important demand in all food processing factories. However, the HFB production is discontinued by late 1990s due to the manufacturing process difficulties. Therefore, a new type of hollow flange beam known as Double Delta Hollow Flange beam (DDHFB) is introduced using an alternative manufacturing method which is based on riveted fastening process. In addition, DDHFBs are providing a better structural performance than the other previously investigated HFBs. A finite element model is developed using ABAQUS / CAE 2016 finite element package to investigate the flexural behavior and moment capacities of simply supported rivet fastened DDHFBs. Both material and geometrical nonlinearities were taken into consideration as well as the geometrical imperfections. Arc-length combined with modified NewtonRaphson technique as an iterative solution method was adopted to obtain the nonlinear static equilibrium solution. Verification of the finite element model using the quarter point loading arrangement has been conducted by comparing the various experimental results available in literature with the finite element results of LSB sections as the DDHFB beams are newly introduced and experimental research of DDHFBs are unavailable. The experimental results showed an acceptable agreement in terms of the ultimate moment as well as the load-deformation behavior and failure modes. Therefore, the model is considered accurate enough to predict the flexural behavior of the DDHFBs. A comprehensive parametric study is carried out using an ideal model to simulate the behavior of simply supported DDHFB sections subject to uniform moment. The idealized boundary conditions are considered the most critical case for the development of moment capacity design rules. The best geometric configuration for the simplified DDHFBs is investigated and a simple equation is proposed for the recommended geometric configurations. The effects of flange width-to-flange depth ratio and the flange depth-to- the web depth between the two hollow flanges ratio on the flexural capacity of DDHFBs are studied. The results of the finite element model are represented in charts and the effects of these parameters are discussed. Three groups of comparisons were conducted with the equivalent Isections with flat flanges in order to investigate the behavior and strength of the new introduced DDHFB sections. The results indicate that the DDHFBs have larger load-carrying capacities and stiffness compared to equivalent I-sections in large unbraced spans, in addition to their benefits in weight saving. The suitability of current design rules in the Australian predictions AS/NZS 4600 is investigated. In addition, previous proposed design rules by other researchers for other similar HFBs having the same structural performance of DDHFBs are also compared by finite element results of DDHFBs. Moreover, comparison with current Direct Strength Method (DSM) based design equation is carried out. The results indicate the suitability of DSM prediction in predicting the section moment capacity of DDHFBs in all the buckling regions. The effect of intermittent rivet fastening was investigated on the section moment capacity of DDHFBs and a separate reduction factor was proposed. |