الفهرس 
Introduction and Literature ReviewOnly 14 pages are availabe for public view
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Abstract
The performance measurement for operating machines is very important for firms'
performance. Managers make decisions from this correct evaluation. One of the
important and widely used metrics of performance in manufacturing is Overall
Equipment Effectiveness (OEE), especially for firms applying total productive
maintenance (TPM). OEE is consists of three components, which are availability rate,
performance rate, and quality rate; it is used to determine various types of productivity
losses. For calculation of OEE, there are six big losses such as breakdowns, setup, and
adjustments, small Stops, reduced speed, startup losses, and production losses; these
losses are important to identify. However, classical OEE is ineffective for comparing
the performance of different machines, in terms of type, capacity, and operating costs.
Overall Equipment Cost Loss (OECL) can be used to calculate the cost of losses due
to availability losses, performance loss, and quality losses. However, the lack of a
benchmark limits the capability of the OECL method. It is necessary to find a way to
overcome this problem, determine the target value, and make a benchmarking. Data
envelopment analysis (DEA) has been widely applied in benchmarking and efficiency
evaluation. Therefore, a method based on OECL and DEA was proposed to analyze
and evaluate the performance of the industrial system with application to one of the
industrial institutions specialized in printing and packaging. So, the DEA model is
integrated with the classical OECL model to obtain target values as benchmarks.
The main objective of this research is to evaluate and measure the effectiveness of
the machines using the OECL and assigning target values to reduce the losses of
machines using the DEA and the DEAP program. In addition to other objectives:
- Comparing OEE of printing and packaging section with world-class OEE.
- Analyzing how companies apply OEE and OECL to monitor losses.
- Suggesting the ways to implement OECL and DEA in printing and packaging plants.
The integrated method was implemented in Headline company for printing and
packaging. Results showed the effectiveness of the proposed method, where the OECL
for the machine (1) improved by 13.7%. As well, OEE does not directly relate to
OECL where the ranking obtained using the OEE method is very different from that
obtained using the OECL method because OEE doesn't take into account several
aspects; price of product and production cost.